1
Small Chips: Often Repairable
A small surface chip, particularly on a single pane rather than the outer pane of a sealed double-glazed unit, can sometimes be filled and stabilised by a specialist glass repair technician using resin injection, similar to windscreen repair. This works best on chips smaller than a coin and away from the edge of the pane, and prevents the chip from spreading into a full crack.
2
Cracks Almost Always Mean Replacement
Once a crack has formed and travelled across the pane, resin repair is not a reliable long-term fix, particularly in a load-bearing window frame subject to wind pressure and temperature changes. A cracked pane compromises the structural integrity and, in a sealed double-glazed unit, will let moisture and air into the gap, leading to misting even if the crack itself doesn't spread further.
3
Cracks in Sealed Double-Glazed Units
If the crack is in the outer pane of a sealed unit, the inner pane and gas fill may still be intact, meaning only the whole sealed unit needs replacing rather than the entire window frame — this is significantly cheaper than a full window replacement and is the standard approach for isolated pane damage in an otherwise sound frame.
4
Safety Glass Requirements After Replacement
Building regulations require toughened or laminated safety glass in critical locations — within 800mm of floor level, in and around doors, and in door side panels. If your cracked pane is in one of these locations, replacement glass must meet the current safety standard even if the original glass predates the regulation.
5
Temporary Measures While You Wait
A cracked pane should not be left indefinitely, particularly in cold or wet weather, as moisture ingress can worsen the damage and create a security weakness. Purpose-made security film or, in an emergency, boarding can offer a short-term stopgap, but book a proper glass replacement as soon as possible rather than relying on a temporary fix.